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White-Westinghouse
ELECTROLUX HOME PRODUCTS NORTH AMERICA
SERVICE MANUAL
NEXT GEN
30” & 36” GAS
FREESTANDING RANGES
5995361531
April 2001
1111111
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Strany 1 - SERVICE MANUAL

1White-WestinghouseELECTROLUX HOME PRODUCTS NORTH AMERICASERVICE MANUALNEXT GEN30” & 36” GASFREESTANDING RANGES5995361531April 20011111111

Strany 2 - ATTENTION!!!

10Removing oven door seal 101Removing oven door 101Door hinge adjustment 102Removing the hinge opening cover 102Removi

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1004. Disconnect the red lead from the spark module anduse the disconnect in the harness to disconnect theblack lead.Removing the top burner valves:1.

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1013. Remove the two screws holding the latch to the frontframe and slide the latch back.Latch screwsTo remove oven door seal:1. The oven door seal is

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102Door mounting hinge screws3. When the top of the inner hinge go below the openingin the front frame pull the hinge out.Oven door disassembly:Removi

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1032. Remove the six screws, two at the bottom and twoon each side, holding the wool shield to the innerliner and slide the wool shield up and off.Gla

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104Self-clean oven burner mounting screwsRemoving burner heat shields (self-clean models):1. Disconnect electrical power from range.2. Remove oven bot

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1052. Remove the two screws holding the cover to the ovenliner and remove the cover.Fan cover screwsFan blade (convection and speed bake models):1. Di

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1063. Remove the two screws holding the igniter to theoven liner and pull the igniter forward.Igniter screws4. When replacing the igniter, the replace

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107Disconnecting tubing at rear of safety valve3. Remove storage drawer and disconnect the wiresfrom the safety valve.4. Using a 9/16” wrench disconne

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108Removing top burner spark module:1. Disconnect electrical power from the range andremove rear cover.2. Disconnect the wire from the spark module.3.

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1094. Drop the assembly down and tip the rear of theassembly up to disengage the lock rod.Removing oven sensor:1. Disconnect electrical power from the

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11Removing top burners 117Removing top burner igniters 117Removing main top support rod 117Removing top burner knobs 1

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110Tennamen nutRemoving bodyside panels:1. Disconnect power and remove the back of the controlpanel and the back cover.2. Place a rug or padding under

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111Removing the storage drawer front panel:1. Remove two screws upper inside panel.Two inside screws2. Remove two screws bottom edge of the panel.Two

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112Right side latchRemoving the warmer drawer side rail:1. The side rail snaps to the side of the drawer. Toremove the rail lift up on the rail.Side

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11336” RANGEBackguard glass and trim:1. Disconnect power from range.2. Remove four screw two from the ends, and two fromthe top and pull the glass and

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1142. The starter base is mounted into the left bracketthat holds the electronic oven control by two plastictabs.3. Disconnect the wires and squeeze p

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115.Backguard trim screws4. Remove the two screws in front, the eight screws inback, disconnect the wires from the oven light andfluorescent switches

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116Fluorescent lamp socket:1. Disconnect power from range, and remove thebackguard back panel.2. Disconnect the wires from the socket, squeeze thetabs

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117Top burner:1. The top burners are held to the top burner bracketsby one screw. To remove a burner, lift the main top,remove the burner screw and l

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118Top burner knobs:1. To remove the top burner knobs, pull the knobstraight off. Top burner knobControl panel:1. The control panel is held in place b

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119Manifold pipe:1. Disconnect power, remove the main top, top burners,control panel and top burner valves.2. Remove the one screw holding the manifol

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12QUICK REFERENCE SHEET1. Serial number breakdown: V F 1 2 3 1 8 4 7 22. Oven sensor resistance chart:3. Oven igniter current spec:

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120Lock switch arm:1. Remove the lock mechanism cover and removeshoulder screw holding switch arm to mechanism. Shoulder screw location2. Remove

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121Burner box :1. To remove the burner box disconnect power, removethe main top, burner box side panels,control panel,burners, manifold pipe, lock mec

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122Top outer glass spacer:1. With the outer door glass removed the top outer glassspacer may be removed by removing one screw fromeach end. One screw

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123 Wool shield sscrewsGlass package1. Remove the wool shield, lift the wool out, and removethe four screws holding the glass package to theinner door

Strany 29 - ½" Close Nipple

124Storage drawer panel:1. The drawer panel is held to the drawer body by boltsand nuts, two on each side. To remove the panelremove the four nuts an

Strany 30 - Air Shutter

1253. Remove the two screws holding the igniter to thebake burner and lift the igniter off.Igniter mounting screwsBake burner:1. Disconnect power, rem

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126 Twelve burner pan screwsOven valve cover:1. Remove the storage drawer.2. Remove the two screws holding the cover to the valveshelf.Valve cover scr

Strany 32 - Do not, under any

127 Broil Igniter screws2. Remove the one screw holding the front of the burnerto the top of the oven and drop the front of the burnerdown. Broil burn

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128Oven light socket:1. Remove the cover from the rear of the range.2. Squeeze the spring clips on the side of the lightsocket and push it into the ov

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129Bodyside panels:1. Disconnect electrical power, remove the main top,control panel and front filler panel on the side of thebodyside to be removed.2

Strany 35 - SECTION B - GAS FLOW

13MAXIMUM SURFACE TEMPERATURES (allowed for gas and electric ranges)When Electrolux tests side panels and doors for skin temperature, certain U.L. and

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130NOTES

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131NOTES

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14SECTION A - 30" GAS RANGE INSTALLATION INSTRUCTIONSINSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER.IMPORTANT: SAVE FOR LOCA

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15Important Notes to the Installer1. Read all instructions contained in these installationinstructions before installing range.2. Remove all packing m

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16Before Starting - Tools You Will NeedFor Leveling Legs and Anti-Tip Bracket:• Adjustable wrench or channel lock pliers• 5/16" Nutdriver or Flat

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17C. Level and Position RangeLevel range by adjusting the (4) leveling legs with awrench. Note: A minimum clearance of 1/8" isrequired between th

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18a) Install an external manual gas shut-off valve togas supply line in an easily-accessible locationoutside of the range. Be sure you know how andwhe

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19DO NOT, UNDER ANY CIRCUMSTANCES, CUT ORREMOVE THE THIRD (GROUND) PRONG FROMTHE POWER CORD.Surface Burners:See Page 21.6. Installation of Burner Cap

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2ATTENTION!!!This service manual is intended for use by persons having electrical and mechanical trainingand a level of knowledge of these subjects ge

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20Tools Required for L.P. Conversion:3/8", 1/2" and 5/8" Open End Wrench 1/8" Wide Flat Blade Screwdriver 7mm Nutdriver INSTALLATI

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21How to Convert the Range for use with LP/PropaneGas1. Convert the Pressure RegulatorTo access the gas regulator, remove the storage draweror warmer

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22Figure 5Figure 62. Convert Surface Burners for use with LP/Propane Gas Unlike the standard gas range, THISCOOKTOP IS NOT REMOVABLE. Do not attempt

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233. Convert Oven Burner Orifice for LP/PropaneGas (16,000 BTU*)a. Locate the oven burner spud (See Figure 8).b. Using a 1/2" wrench, turn down t

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247. Air Shutter-Oven BurnerThe air shutter for the oven burner may need adjustment,especially if the unit has been converted for use with LP/Propane

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25a. Pull the bearing glides to the front of the chassisglide (See Figure 15).b. Align the glide on each side of the drawer with theglide slots on the

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2636" GAS RANGE INSTALLATION INSTRUCTIONSINSTALLATION AND SERVICE MUST BE PERFORMEDBY A QUALIFIED INSTALLER.IMPORTANT: SAVE FOR LOCAL ELECTRICAL

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27Important Notes to the Installer1. Read all instructions contained in these installationinstructions before installing the range.2. Remove all packi

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28 Do not make any attempt to oper-ate the electric ignition oven during an electri-cal power failure. Resumption of electric powerwhen OVEN TEMP an

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29Figure 4Recommended locations for installing the electricaloutlet and pipe opening may be adjusted to meetspecific requirements. Do not use a flame

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3Table of ContentsSAFE SERVICING PRACTICES 2QUICK REFERENCE SHEET 12MAXIMUM SURFACE TEMPERATURES 13SECTION A - INSTALLATION INST

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30Figure 8B. Surface Burner Valves ConversionTop Burner AdjustmentFigure 91. Lift cooktop to gain access to the surfaceburner spuds.2. With ½” wrench,

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31If air shutter needs adjusting, rotate the shutter toallow more or less air into the burner tubes asneeded.E. Convert Oven Burner Orifice1. Remove s

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32G. Connect Electricity to Gas RangeElectrical Requirements120 volt, 60 Hertz, individual, properly grounded andpolarized branch circuit protected by

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33Non Self-Clean Models - Remove all materials andliterature from oven and:1. Turn oven temperature knob to BAKE (300°F).Within 60 seconds the lower b

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343/16” Dia. Masonry Drill Bit (if installing in concrete)Attach brackets to the floor at the back of the rangeto hold both rear leg levelers. When f

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35SECTION B - GAS FLOWThe home gas supply is connected to the range at thepressure regulator located at the rear of the range.The pressure regulator h

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36The sealed burner contains the orifice that controls themaximum amount of gas to the burner head.The sample of orifice sizes are as follows:Burner T

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37HOW THE GAS FLOW SYSTEM WORKSGas flow systems on gas ranges are designed to oper-ate on one of two gas pressures - 4 inches of watercolumn for natu

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38TROUBLESHOOTINGIgniter does not spark when any of the switchesare turned to the lite position:1. Check electrical power to range.2. Turn the gas off

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39SECTION C - ELECTRONIC CONTROLSYSTEMSThis manual will cover six electronic oven controlsystems.1. ES 1002. ES 2003. ES 3004. ES 4005. ES 4506. Contr

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4Grounding instructions 32Check operation 32Check igniters 32Non self clean models 33Adjusting simmer setting 33Leveling the range 33Anti-tip bracket

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40To Change the Oven Temperature after Baking hasStarted:1. Press Bake and make sure the bake temperature isdisplayed.2. Press the Up Arrow or Down A

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41lowers the resistance of the oven sensor decreases.When the oven drops to about 10 degrees below theprogrammed temperature the resistance of the sen

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42Control will not program:If the control will not program check for an open sensorcircuit. If the sensor circuit is good replace the control.Blank D

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43SAMPLE SCHEMATIC FOR ES100 CONTROL SYSTEM

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44THE ES 200 ELECTRONIC OVEN CONTROL SYSTEMThe ES 200 electronic oven control system is used tocontrol the oven on self-cleaning model ranges that don

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45To Change the Minute Timer while it is in use:While the timer is active and shows in the display, pressand hold the Up Arrow or Down Arrow to increa

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464. Place the insert on the broiler pan, then place thefood on the insert. DO NOT use the broiler panwithout the insert or cover the insert with alum

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47the resistance of the oven sensor, and compares it witha programmed temperature set into the control. Whenthe resistance of the oven sensor indicat

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483. By using the up or down arrows the calibrationtemperature can be changed + or - 35 degrees.4. When the desired calibration is reached, touch thec

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49open replace the igniter. If the meter showscontinuity check the continuity of the safety valve.If the meter reads open replace the safety valve.

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5Stopping or interrupting a self-cleaning cycle 46How the ES 200 operates 46Bake 46Broil 47Clean 47Calibration 47To change the calibration 47Troublesh

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50SAMPLE SCHEMATIC FOR ES 200 CONTROL SYSTEM

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51THE ES 300 ELECTRONIC CONTROL SYSTEMThe ES 300 electronic oven control system is used tocontrol oven on self-cleaning model ranges that do nothave t

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524. When the set time has run out, the timer will beep 3times. It will then continue to beep 3 times every 60seconds until Timer On/Off is pressed.No

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53When the Set Bake Time Runs Out:1. "END" will appear in the display window and the ovenwill shut off automatically.2. The control will bee

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54Speed Bake times, start with a 30% reduction intime and increase the time until the desireddoneness is obtained. Time reductions will varydepending

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55rub the sides of the racks with wax paper or a clothcontaining a small amount of baby oil or salad oil(this will make the racks glide easier into th

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56closes, applying line to neutral voltage across the ovenbake circuit. The preheat and oven indicator lights on thecontrol will illuminate. The bake

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57degrees, the control closes the contacts of the lockrelay. The lock motor turns 180 degrees closing andreopening the contacts of the lock switch an

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58No heat:If the control appears to be operating normally, but thebake and broil burners do not heat:1. Program the control for bake and check to see

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59wiring to the speed bake switch is defective. If themeter reads zero go to step 2.2. Measure the resistance between pins 9 and 11 inthe 15 pin plug

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6Clean 56Calibration 57To change the calibration 57Troubleshooting 57F1 code 57F3 code 57F9 code 57Control will not program 57Time bake does not opera

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60SAMPLE SCHEMATIC FOR ES 300 CONTROL SYSTEM

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61THE ES 400 ELECTRONIC OVEN CONTROL SYSTEMThe ES 400 electronic oven control system is used tocontrol the oven on self-cleaning model ranges with the

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62Temperature Display - Fahrenheit or Celcius:The oven control can be programmed to displaytemperatures in Fahrenheit or Celsius. The range hasbeen pr

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63Bake:Use this mode when preheating is not necessary: suchas, when roasting or cooking casseroles. The oven canbe programmed to bake at any temperatu

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642. Arrange oven rack(s) and, if roasting or cooking acasserole, place the food in the oven.3. Press Bake, “—°” will show in the display.4. Press 3

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65To set the Convection Roast Feature (example350°F):1. Arrange interior oven racks and place food in oven.2. Press Conv roast . “MEATS” will flash an

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664. As soon as the controls are set, the motor drivenoven door lock will begin to close automatically andonce the door has been locked the “DOOR LOCK

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67heats up, and a current sensitive oven safety valve thatneeds a minimum of 3.2 amps of current to open. Whenelectrical power is first applied to the

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68temperature and the temperature differential is larger.BROILWhen the Broil pad is touched, and a temperature is setbetween 400 and 550 degrees F (us

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69F3 code:F3 indicates a defective sensor, electronic oven controlor the wiring in between. To determine which part isdefective:1. Disconnect the 15

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7Convection bake 67Convection roast 67Broil 68Clean 68Calibration 68To check oven calibration 68To adjust the oven temperature higher 68To adjust the

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70flow is 3.2 or more check the wiring in the broil circuitfor a poor connection.3. Go to the back of the oven control, disconnect the15 pin plug from

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71and 11 in the 15 pin plug. If the meter reads zero thelock switch or the wiring to the lock switch isdefective. If the meter reads infinity go to

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72SAMPLE SCHEMATIC FOR ES 400 CONTROL SYSTEM

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73THE ES 450 ELECTRONIC CONTROL SYSTEMThe ES 450 electronic oven control system is used tocontrol the oven on self-cleaning model ranges that havethe

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74Minute Timer:The minute timer serves as an extra timer in the kitchenthat will beep when the set time has run out. It does notstart or stop cooking.

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75Preheat:This Preheat mode will bring the oven up to temperatureand then beep to let you know when to add your food.Preheating the oven is recommende

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763. Press Bake, “—°” will show in the display.4. Press 3 5 0. “350°” will flash and “BAKE “ willshow in the display.5. Press Start . “350°” a

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772. Arrange oven rack and place the pan on the ovenrack. Be sureto center the broiler pan directly underthe broil burner. Close the oven door whenbro

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78To Set the Controls for the Self-Cleaning Cycle ToStart Immediately and Shut Off Automatically:1. Be sure the clock shows the correct time of day an

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79applied to the circuit the resistance of the igniter is highenough that the current flow in the circuit is below theamount needed to open the safety

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8Stopping or interrupting a self-cleaning cycle 78To set the controls for the self-cleaning cycle to startat a delayed time and shut off automatically

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80the control turns the fan and the assist element on. Thedelay is needed for the oven flame to have proper ventingstack action. After five minutes,

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813. Press Start to accept the temperature changeandthe display will return to the time of day. PressClear Off to reject the change if necessary.To

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821. Go to the back of the control, disconnect the 15 pinplug and measure the voltage drop between pins 1and 5 in the plug. If the meter reads line t

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83the resistance between pins 5 and 6 in the 15 pinplug (in the plug). If the meter reads infinity the lockmotor or the wiring to the lock motor is d

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84SAMPLE SCHEMATIC FOR ES 450 CONTROL SYSTEM

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85ODELAY BAKE TIMERBROILDELAYCLEANBROILDELAYCLEANBAKELOCKEDBAKELOCKEDCLN STOPNCLEANPRE-HEATBAKETEMPTIMERON/OFFBROILBAKETIMESTOPTIMECLOCKCANCELTimer Pa

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863. Push the UP or DOWN ARROW pad to changefrom 12 hour to 9999 in the display, for no 12 hourshut-off.4. Push the CANCEL pad to confirm your choice.

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87SETTING OVEN CONTROLSTo Set the Preheat Temperature:Use the preheat function for regular baking asrecommended in the recipe. The preheat function r

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88b. The control will beep 3 times.c. The control will then continue to beep once every 10seconds for 5 minutes or until CANCEL is pushed.For a delaye

Strany 121

89cleaning cycle ends will appear in the display. Thewords "CLN STOP TIME" will flash in the display.5. Push and hold the UP or DOWN ARROW

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9Once the oven controls are set 87For a delayed start time and shut-off automatically 88To broil 88To set the oven control for self-clean cycles 88Cal

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90resistance of the oven sensor indicates the temperaturein the oven is about 10°F above the programmedtemperature, the microprocessor opens the relay

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91CALIBRATIONTo check oven calibration:1. Place a thermometer or thermocouple in the centerof the oven.2. Program the oven temperature for 350°F. Allo

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92No heat:If the control appears to be operating normally, but thebake and broil burners do not heat:1. Program the control for bake and check to see

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93Sample schematic for 36” gas range

Strany 127

94WARMER DRAWERThe warmer drawer is used to hold food at a servingtemperature usually between 160°F to 190°F.To Set the Warmer Drawer Thermostat Contr

Strany 128

95switch. If the wiring is good, the low limit thermostatis defective, and either the diode or the switch isalso defective.If the element heats during

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96SECTION D - DISASSEMBLY AND PARTSREPLACEMENT30”RANGEBackguard back panel:1. Disconnect power from range.2. Remove six screws and lift the panel off.

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97To remove the control panel:1. Disconnect power from the range.2. Remove the back panel from the backguard.3. Remove the knobs.4. Disconnect the inf

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98Lift and lock rodRanges with sealed burners:1. Lift off the four burner caps and heads.Burner cap and head2. Remove the two screws from each burner

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992. Slide the spring clip off holding the igniter to theburner base and slide the igniter over and out.Igniter spring clipRemoving fix top orifice se

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